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TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications.......................................................................................................A-1
General Description..............................................................................................................A-1
Recommended Processes and Equipment..........................................................................A-2
Installation of the LN-10 Boom Mount Wire Feeder Components........................................A-2
Mounting the LN-10 Wire Drive Unit .............................................................................A-2
Mounting Synergic 7F Wire Drive Unit (K679-1 or -2)...................................................A-3
Mounting the LN-10 Control Box ..................................................................................A-3
Connecting Wire Drive Unit to Control Box ...................................................................A-3
Electrode Routing..........................................................................................................A-4
Wire Drive Speed Range Selection......................................................................................A-4
Control Speed Range Setting .......................................................................................A-4
10 Series Wire Drive Ratio Selection............................................................................A-4
Wire Feed Drive Roll Kits .....................................................................................................A-5
Procedure to Install Drive Roll and Guide Tubes .................................................................A-5
Synergic 7F 4-Roll Kits (KP655 and KP656).................................................................A-5
10 Series Wire Drive Roll Kit Installation ......................................................................A-5
Gun and Cable Assemblies with Standard Connection........................................................A-6
GMAW Guns.................................................................................................................A-6
Innershield Guns...........................................................................................................A-6
Gun Cable Connection with Standard Connection........................................................A-6
Gun and Cable Assemblies with Fast-Mate Connection......................................................A-6
GMAW Guns.................................................................................................................A-6
Gun Cable Connection with Fast-Mate Connection......................................................A-7
Water Connections (For Water Cooled Guns) .....................................................................A-7
10 Series Wire Drives ...................................................................................................A-7
Synergic 7F Drives (K679)............................................................................................A-7
GMAW Shielding Gas ...................................................................................................A-7
Gas Guard Regulator....................................................................................................A-7
Electrical Installation.............................................................................................................A-8
Input Cable: LN-10 Control to Power Source................................................................A-8
Work Cable ...................................................................................................................A-8
Optional Features Installation...............................................................................................A-9
Boom and Bench Conversions.............................................................................................A-9
Operation ............................................................................................................Section B
Safety Precautions ..............................................................................................................B-1
Duty Cycle............................................................................................................................B-1
LN-10 Control DIP Switch Setup ............................................................................B-1 thru B-5
Keypad and Display Operation...............................................................................B-6 thru B-9
Dual Procedure Remote Control (K1449-1)...........................................................................10
Wire Reel Loading..............................................................................................................B-10
Feeding Electrode and Brake Adjustment..........................................................................B-11
Drive Roll Pressure Setting ................................................................................................B-11
Procedure for Setting Angle of Feedplate ..........................................................................B-12
Gas Guard Regulator Setting.............................................................................................B-12
Making a Weld....................................................................................................................B-12
Wire Reel Changing ...........................................................................................................B-13
Loss of Voltage Sense Shutdown ......................................................................................B-13
Wire Feed Overload Protection..........................................................................................B-13
Grounding Lead Protector..................................................................................................B-13
Explanation of Prompting and Error Messages..................................................................B-14
Accessories.....................................................................................................Section C
Drive Roll and Guide Tube Kits............................................................................................C-1
Other Optional Features.........................................................................................C-2 thru C-4
Maintenance ....................................................................................................Section D
Safety Precautions...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Avoiding Wire Feeding Problems.........................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Procedure for Removing Feedplate from Wire Feeder ........................................................D-1
Troubleshooting..............................................................................................Section E
Safety Precautions ...............................................................................................................E-1
Troubleshooting Procedures .................................................................................E-2 Thru E-8
Procedure for Replacing PC Boards ....................................................................................E-9
