DeviceNet Interface Module
This module can be used for DeviceNet capability. It
will has a 5 pin sealed mini connector per ANSI
B93.55M-1981.
EtherNet/DeviceNet Module
This module includes the DeviceNet and EtherNet
capability. The DeviceNet uses a 5 pin sealed mini
connector per ANSI B93.55M-1981. The EtherNet
uses a RJ5 connector.
RECOMMENDED EQUIPMENT
Power Wave 455M – Semi-Automatic Operation
Semi Automatic Power Waves can only be used with
ArcLink compatible Power Feed semi-automatic wire
feeders and modules. In addition, the Power Feed
semi-automatic wire feeders may require optional
equipment to access certain weld modes in the Power
Wave. Other models of Lincoln feeders, or any mod-
els of non-Lincoln wire feeders, cannot be used.
All welding programs and procedures are selected
through the Power Feed M semi-automatic user inter-
face
REQUIRED EQUIPMENT
Any ArcLink compatible semi-automatic wire feeding
equipment. Specifically, the semi-automatic Power
Feed M family.
LIMITATIONS
• The Power Waves are not to be used in outdoor
environments.
------------------------------------------------------------------------
• Only ArcLink compatible Power Feed semi-automat-
ic wire feeders and users interfaces may be used.
Other Lincoln wire feeders or non-Lincoln wire feed-
ers cannot be used.
• Power Wave 455M Output Limitations
The Power Wave 455M will support maximum aver-
age output current of 570 Amps (@ 60% duty cycle)
on the standard Power Wave stud.
DUTY CYCLE AND TIME PERIOD
The Power Feed wire feeders are capable of welding
at a 100% duty cycle (continuous welding). The power
source will be the limiting factor in determining system
duty cycle capability. Note that the duty cycle is based
upon a ten minute period. A 60% duty cycle repre-
sents 6 minutes of welding and 4 minutes of idling in a
ten minute period.
B-4
OPERATION
B-4
GENERAL DESCRIPTION
The Power Wave semi-automatic power source is
designed to be a part of a modular, multi-process
welding system. Depending on configuration, it can
support constant current, constant voltage, and pulse
welding modes.
The Power Wave power source is designed to be
used with the semi automatic family of Power Feed
wire feeders, operating as a system. Each component
in the system has special circuitry to "talk with" the
other system components, so each component (power
source, wire feeder, user interface) knows what the
other is doing at all times. These components commu-
nicate with ArcLink
The Power Wave 455M is a high performance, digital-
ly controlled inverter welding power source capable of
complex, high-speed waveform control. Properly
equipped, it can support the GMAW, GMAW-P,
FCAW, SMAW, GTAW, and CAC processes. It carries
an output rating of either 450 amps, 38 volts; or 400
amps, 36 volts (both at 100% duty cycle), depending
on input voltage and frequency.
RECOMMENDED PROCESSES AND
EQUIPMENT
RECOMMENDED PROCESSES
The Power Wave 455M can be set up in a number of
configurations, some requiring optional equipment or
welding programs. Each machine is factory prepro-
grammed with multiple welding procedures, typically
including GMAW, GMAW-P, FCAW, GTAW, and CAC
for a variety of materials, including mild steel, stain-
less steel, cored wires, and aluminum.
The Power Wave 455M is recommended for semi-
automatic welding with ArcLink compatible equipment
like the Power Feed M series of feeders. The Power
Wave 455M can have a number of modules installed
that allow the machine to be used in Robotic and hard
automation applications.
Wire Drive Interface Module
For Robotic platforms the Wire Drive Control Module
is required to drive the PF-10R wire drive. This mod-
ule can be factory installed on K2202-3 or field
installed for robotic applications.
The Wire Drive Control Module is also be equipped
with a terminal strip for making simple input signal
connections. It can be used to externally control the
basic wire drive function. It is divided into three
groups: Trigger group, Cold Inch group, and
Shutdown group.
POWER WAVE 455M
WARNING
