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Table of Contents
Safety Precautions ................................................................... 2
Grounding Instructions ........................................................ 3
Specications ........................................................................... 4
Introduction ............................................................................... 5
Setup .......................................................................................... 6
Startup ................................................................................. 7
Operation ................................................................................... 8
Pressure Relief Procedure .................................................. 7
Cleaning a Clogged Tip ....................................................... 8
Color Change / Clean Out ................................................... 8
Air Motor Maintenance ........................................................ 9
Fluid Pump Maintenance..................................................... 9
Troubleshooting ..................................................................... 10
Airless Spraying ................................................................ 10
Spray Patterns................................................................... 10
Air Motor ............................................................................ 11
Fluid Sections .................................................................... 11
Parts Lists and Service Instructions .................................... 12
Commander™ Series Portable Models ............................. 12
Commander™ Series Wall Mount and
Drum Mount Models .......................................................... 14
Air Motors .......................................................................... 16
Fluid Pump, 140-556 ......................................................... 18
Fluid Pump, 155-559 ......................................................... 20
Fluid Pump, 181-556 ......................................................... 22
Fluid Pump, 185-551 ......................................................... 24
Fluid Pump, 245-555 ......................................................... 26
Air Assembly ..................................................................... 28
Heavy Duty Cart ................................................................ 29
Pump Mount Drum Cover.................................................. 30
Pump Mounts .................................................................... 31
920 Outlet Manifold Filter Assembly.................................. 32
Fluid Accessories .............................................................. 34
Outlet Accessories ............................................................ 37
Accessories and Service Kits ............................................... 38
Warranty .................................................................................. 40
Specications
20:1
Gallons per minute (GPM) ............. 6.0
Liters per minute (LPM) ................. 22.7
Cycle rate per gallon...................... 13
Cycle rate per liter ......................... 3.4
Maximum tip size @2000 psi ........ 0.65”
Pressure ratio ................................ 20:1
Maximum pressure ........................ 2000 psi (20.7 MPa, 138 bar)
Fluid inlet ....................................... 1 1/4” NPT(F)
Fluid outlet ..................................... 3/4” NPT(F)
Hose connection ............................ 1/2” NPT(F)
Approximate air requirement
per gallon of output @ 100 psi
air pressure.................................... 17 SCFM (0.48m
3
/min)
Air inlet ......................................... 1/2” NPT (F)
30:1
Gallons per minute (GPM) ............. 4.0
Liters per minute (LPM) ................. 15.1
Cycle rate per gallon...................... 20
Cycle rate per liter ......................... 5.3
Maximum tip size @2000 psi ........ 0.55”
Pressure ratio ................................ 30:1
Maximum pressure ........................ 3000 psi (20.7 MPa, 207 bar)
Fluid inlet ....................................... 1” NPT(F)
Fluid outlet ..................................... 3/4” NPT(F)
Hose connection ............................ 1/4” NPSM (M)
Approximate air requirement
per gallon of output @ 100 psi
air pressure.................................... 28 SCFM (0.79m
3
/min)
Air inlet ......................................... 1/2” NPT (F)
45:1
Gallons per minute (GPM) ............. 2.6
Liters per minute (LPM) ................. 9.8
Cycle rate per gallon...................... 30
Cycle rate per liter ......................... 7.9
Maximum tip size @2000 psi ........ 0.47”
Pressure ratio ................................ 45:1
Maximum pressure ........................ 4500 psi (27.6 MPa, 276 bar)
Fluid inlet ....................................... 1” NPT(F)
Fluid outlet ..................................... 1/2” NPT(F)
Hose connection ............................ 1/4” NPSM (M)
Approximate air requirement
per gallon of output @ 100 psi
air pressure.................................... 40 SCFM (1.13m
3
/min)
Air inlet ......................................... 1/2” NPT (F)
60:1
Gallons per minute (GPM) ............. 2.0
Liters per minute (LPM) ................. 7.6
Cycle rate per gallon...................... 40
Cycle rate per liter ......................... 10.6
Maximum tip size @2000 psi ........ 0.43”
Pressure ratio ................................ 60:1
Maximum pressure ........................ 6000 psi (41.4 MPa, 414 bar)
Fluid inlet ....................................... 3/4” NPT(F)
Fluid outlet ..................................... 1/2” NPT(F)
Hose connection ............................ 1/4” NPSM (M)
Approximate air requirement
per gallon of output @ 100 psi
air pressure.................................... 52 SCFM (1.47m
3
/min)
Air inlet ......................................... 1/2” NPT (F)
