Table of Contents
Safety Precautions.................................................................2
Français..............................................................................16
Español...............................................................................18
General Description ...............................................................4
Operation ................................................................................4
Setup ....................................................................................4
Preparing to Paint.................................................................5
Painting.................................................................................5
Control Panel Indicators .......................................................5
Xact Digital Control System Operation (if equipped)............6
Pressure Relief Procedure ...................................................7
Spraying..................................................................................8
Spraying Technique ..............................................................8
Practice.................................................................................8
Cleanup ...................................................................................9
Maintenance............................................................................9
General Repair and Service Notes.......................................9
Replacing the Filters...........................................................10
Replacing the Motor Assembly...........................................10
Replacing the Gears ...........................................................11
Replacing the Transducer...................................................11
Replacing the PRIME/SPRAY Valve...................................12
Servicing the Fluid Section.................................................12
Troubleshooting ...................................................................14
Xact Digital Control System Error Messages .....................15
Parts Listings........................................................................20
Main Assembly....................................................................20
Drive Assembly...................................................................21
Fluid Section Assembly ......................................................22
High Rider Cart...................................................................23
Filter Assembly ...................................................................23
Low Rider Siphon Assembly...............................................24
Low Rider Cart....................................................................24
Labels .................................................................................24
PRIME/SPRAY Assembly ...................................................25
Electrical Schematic ...........................................................25
Accessories ........................................................................26
Warranty................................................................................28
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.
Operation
This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.
Return
Hose
Siphon
Tube
Pressure
Control
Knob
Control
Panel
Indicators
Xact Digital
Control
System
Fluid
Section
Filter
Motor
PRIME/
SPRAY
Valve
Outlet
Fitting
4 © Titan Tool Inc. All rights reserved.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of nylon airless
spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer
.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5.
Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.
6. Make sure the electrical service is 120V, 15 amp
minimum.
7.
Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage. This fluid
must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3.
Set the pressure to minimum by turning the pressure
control knob to the “Min” setting in the yellow zone.
4. Move the PRIME/SPRAY valve down to
the PRIME position.
5. Turn on the sprayer by moving the
ON/OFF switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds
to flush the test fluid out through the return
hose and into the waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
Min PSI
(Bar)
Max PSI
(Bar)
Blinking Yellow
0-200 PSI
Solid Yellow
201-1900 PSI
Solid Green
1901-3300 PSI
Motor Running
Pulse
Clean
Min. – 1900 PSI
(yellow zone)
1901 – 3300 PSI
(green zone)
Turbo PulseClean
(red zone)
OFF
(black
zone)
Pressure
Control Knob
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.