C-1
ACCESSORIES
C-1
K643 (Control Cable Extension) Consists of an 8-conductor
control cable with 14-pin connectors on each end for
extending the control cable between the power source and
the control cable. Available in lengths of 17 ft (5m), 25 ft
(7.6m), 33 ft (10m), and 50 ft (15m).
K682-2
(Water Connection Kit) Includes water cooled gun
tube fittings and self-sealing outlet and inlet quick-connec-
tors for mounting onto the Synergic 7F wire drive mounting
bracket.
K659-1
(Gas Guard Regulator) Adjustable flow regulator
with removable adjustor key for CO2 and Argon blend
gases. Mounts onto wire drive gas inlet, and reduces gas
waste and arc start "blow" by reducing surge caused by
excess pressure in supply hose.
K1449-1
(Dual Procedure Remote Control) Includes a
remote control box with a 16ft. (5m) length control cable with
4-pin plug for the mating receptacle on the bottom of the
Synergic 7F control box. The remote control box contains 2
rotating knob encoders, one controls arc voltage and the
other controls weld wire feed speed, and a procedure selec-
tor switch which function the same as comparable controls
on the front panel, which are disabled when the remote is
connected.
K1450-“L”
Extension cables are available in lengths “L” of
12, 16 or 25 ft. (3.6, 4.9 or 7.6 m) to match the control to
Feeder cable length used.
K683-1
(Dual Procedure Switch) Kit includes gun switch,
and mountings for Lincoln Innershield and Magnum guns,
with 15 ft. (4.5 m) control cable and 3-pin plug.
WIRE REEL ASSEMBLY:
K299 - Wire reel assembly for customer mounting. Includes
50 - 60 lb wire reel spindle shaft, adjustable brake, insula-
tion and mounting hardware.
SPINDLE ADAPTERS:
K162H - Spindle for mounting Readi-Reels and 2” (51mm)
I.D. spools with 60 lb (27.2 kg) capacity. The shaft for the
standard wire coils is removed from the mounting frame-
work and the K162H is installed in its place. Includes an
easily adjustable friction brake for control of overrun.
When used with Readi-Reels a Readi-Reel adapter is
required.
K435
- Permits 14 lb (6 kg) Innershield coils to be mounted
on 2” (51mm) O.D. spindles. For use with optional K162H
adapter.
K468
- Permits 8” (203mm) O.D. spools to be mounted on
2” (51mm) O.D. spindles. For use with optional K162H
adapter.
OPTIONAL FEATURES
DRIVE ROLL AND GUIDE TUBE KITS:
Steel Wire Sizes: 4-Roll
* .068 - 3/32” (1.7 - 2.4mm) Cored KP655-3/32
* 1/16” (1.6mm) Cored or Solid KP655-1/16
.045 - .052” (1.2 - 1.4mm) Solid KP655-052S
.045 - .052” (1.2 - 1.4mm) Cored KP655-052C
.035” (0.9-1.0mm) Cored KP655-035C
.035” (0.9-1.0mm) Solid KP655-035S
.030” (0.8mm) Solid KP655-030S
.023” (0.6mm) Solid KP655-025S
Aluminum Wire Sizes:
1/16” (1.6mm) KP656-1/16A
KP647-1/16A**
3/64” (1.2mm) KP656-3/64A
KP647-3/64A**
.040” (1.0mm) KP647-040A**
.035” (0.9mm) KP656-035A
Drive rolls for only cored
electrode sizes are stencilled
with a “C” suffix to the wire sizes.
Drive rolls for only solid electrode sizes are stencilled
with an “S” suffix to the wire sizes.
Drive rolls for aluminum wire sizes are stencilled with an
“A” suffix to the wire sizes.
* Not for Synergic 7FH model.
** For use with Binzel European guns. Installation
instructions are included with these kits. Also requires
K489-2 Fast-Mate Adapter.
INPUT CABLE ASSEMBLIES:
K649 - (Used with Power Wave 450/500) Consists of an 8-
conductor control cable with 14-pin control cable plug and a
4/0 (107 mm
2
) electrode cable with Twist-Mate™ connector.
It is rated at 500 amps, 60% duty cycle and is available in
lengths of 7 ft. (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m),
and 50 ft (15 m).
K648
- (Used with Power Wave 450) Consists of an 8-conduc-
tor control cable with a 14-pin plug and a 4/0 (107 mm
2
) elec-
trode cable with stud terminal. It is rated at 500 amps, 60%
duty cycle and is available in lengths of 7 ft (2 m), 17 ft (5 m),
25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m).
K651 - (Used with Power Wave 350) Consists of an 8-conduc-
tor control cable with 14-pin control cable plug and a 2/0 (67
mm
2
) electrode cable with Twist-Mate™ connector. It is rated
at 350 amps, 60% duty cycle and is available in lengths of 7 ft.
(2 m), 17 ft (5 m), 33 ft (10 m), and 50 ft (15 m).
K642
- (Control Cable only) Consists of an 8-conductor control
cable with 14-pin control cable plug, without electrode cable,
and is available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6
m), 33 ft (10 m) and 50 ft (15 m).
SYNERGIC 7F & FH
