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Table of Contents
Safety Precautions ................................................................... 2
Grounding Instructions ........................................................ 3
Specications ........................................................................... 4
Introduction ............................................................................... 5
Hydra M 2000™ .................................................................. 5
Hydra M 4000™ .................................................................. 6
Setup .......................................................................................... 7
Fueling (gas engine)............................................................ 7
Battery Connections ............................................................ 8
Operation ................................................................................... 7
Startup ................................................................................. 9
Pressure Relief Procedure .................................................. 9
Cleaning a Clogged Tip ..................................................... 10
Color Change / Clean Out ................................................. 10
Maintenance ............................................................................ 10
Hydraulic System .............................................................. 10
General Fluid Pump Maintenance ..................................... 10
Basic Engine Maintenance ................................................ 11
Troubleshooting ..................................................................... 12
Airless Spraying ................................................................ 12
Spray Patterns................................................................... 13
Hydraulic Motors ............................................................... 14
Fluid Sections .................................................................... 15
Parts Lists and Service Instructions .................................... 16
Hydra M 2000™ Major Components ................................. 16
Hydra M 4000™ Major Components ................................. 18
Engine Drive & Hydraulic System ..................................... 20
Tank Assembly and Mobil Kit ............................................ 22
Hydraulic motor, 441-575 & 441-576 ................................ 24
Fluid Pump, Hydra M 2000™. 315-555 ............................. 28
Fluid Pump, Hydra M 4000™, 245-555 ............................. 30
Fluid Pump, Hydra Pro Super™, 185-551......................... 32
Fluid Accessories .............................................................. 34
Outlet Accessories ............................................................ 37
Accessories and Service Kits ............................................... 39
Warranty .................................................................................. 40
Specications
Hydra M 4000™
Gallons per minute (GPM) .............3.3
Cycle rate per gallon......................13
Cycles per minute (max)................43
Maximum tip size:
1-Gun .................................... .060”
2-Gun .....................................040”
3-Gun .....................................035”
Pressure range ..............................500-4000 psi
Power ............................................11 HP Honda engine, electric
start
Fuel capacity .................................1.6 gallons
Halogenated solvent compatible ...Yes
Weight ...........................................361 lbs
Inlet paint lter ............................... 1 1/4” rock catcher
Outlet paint lter ............................50 mesh, 18in
2
Pump inlet......................................1 1/4”
Pump outlet ...................................1/2” NPT(F)
Paint lter hose connections..........(1) - 1/4” NPSM(M)
(1) 3/8” NPT(F)
Plugged
Dimensions ....................................38” H x 52” L w/handle (32”
w/o handle) x 24 1/2” W
Fluid Pump Wetted Parts:
Electroless nickel plated ductile iron, electroless nickel plated
carbon steel, propietary hard chrome anti-wear surface, stainless
steel, tungsten carbide, PTFE, thiokol impregnated leather, ultra
high molecular weight polyethylene.
Hydra M 2000™
Gallons per minute (GPM) .............6.0
Cycle rate per gallon......................7
Cycles per minute (max)................42
Maximum tip size:
1-Gun .................................... .075”
2-Gun .....................................053”
Pressure range ..............................500-2000 psi
Power ............................................11 HP Honda engine, electric
start
Fuel capacity .................................1.6 gallons
Halogenated solvent compatible ...Yes
Weight ...........................................421 lbs
Inlet paint lter ............................... N/A
Outlet paint lter ............................N/A
Pump inlet......................................1 1/2”
Pump outlet ...................................1” NPT(F)
Paint lter hose connections..........N/A
Dimensions ....................................40” H x 52” L w/handle (32”
w/o handle) x 24 1/2” W
Fluid Pump Wetted Parts:
Electroless nickel plated ductile iron, electroless nickel plated
carbon steel, propietary hard chrome anti-wear surface, stainless
steel, tungsten carbide, PTFE, thiokol impregnated leather, ultra
high molecular weight polyethylene.
Hydra M Pro Super™
Gallons per minute (GPM) .............2.5
Cycle rate per gallon......................24
Cycles per minute (max)................60
Maximum tip size:
1-Gun .................................... .050”
2-Gun .....................................035”
3-Gun .....................................029”
Pressure range ..............................500-4500 psi
Power ............................................11 HP Honda engine, electric
start
Fuel capacity .................................1.6 gallons
Halogenated solvent compatible ...Yes
Weight ...........................................354 lbs
Inlet paint lter ............................... 1” rock catcher
Outlet paint lter ............................50 mesh, 18in
2
Pump inlet......................................1”
Pump outlet ...................................1/2” NPT(F)
Paint lter hose connections..........(1) - 1/4” NPSM(M)
(1) 3/8” NPT(F)
Plugged
Dimensions ....................................38” H x 52” L w/handle (32”
w/o handle) x 24 1/2” W
Fluid Pump Wetted Parts:
Electroless nickel plated ductile iron, electroless nickel plated
carbon steel, propietary hard chrome anti-wear surface, stainless
steel, tungsten carbide, PTFE, thiokol impregnated leather, ultra
high molecular weight polyethylene.
