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TABLE OF CONTENTS
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Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Location................................................................................................................................A-2
High Frequency Protection...................................................................................................A-2
Arclink Control Cable............................................................................................................A-3
Cable Connections...............................................................................................................A-3
Weld cable Sizes..................................................................................................................A-4
Coaxial Weld Cable..............................................................................................................A-4
Electrode Polarity .................................................................................................................A-5
Shielding Gas Connection....................................................................................................A-5
Changing The Drive Motor Gears ........................................................................................A-6
Wire Drive Configuration ......................................................................................................A-7
Procedure to Install Drive Rolls and Wire Guides ................................................................A-7
Remote Sense Lead Specification .......................................................................................A-8
Loading Spools of Wire ........................................................................................................A-8
Typical System Configurations.............................................................................................A-9
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Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Graphic Symbols that appear on this Machine or in this Manual .........................................B-1
Definition of Welding Terms .................................................................................................B-2
General Description..............................................................................................................B-2
Duty Cycle............................................................................................................................B-2
Recommended Processes, Equipment Limitations, Recommended Power Sources..........B-3
Case Front Controls.......................................................................................................B-4,B-5
On-Off Switch.......................................................................................................................B-6
Making a Weld with Waveform Technology Power Sources................................B-7 thru B-24
Set-Up Feature Menu for Parameters and Definition ........................................B-25 thru B-32
Procedure/Memory Panel Operation..................................................................B-33 thru B-35
Dual Procedure/Memory Operation....................................................................B-36 thru B-38
Internal Controls .......................................................................................................B-39, B-40
Cold Feed / Gas Purge Switch, Light Switch, Heater Switch, Pressure Arm Adjustment ..B-41
2 Step - 4 Step Trigger Operation and Graphics................................................B-42 thru B-47
Rear Controls .....................................................................................................................B-48
Flow Meter..........................................................................................................................B-49
Operation On Lincnet Power Sources................................................................................B-49
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Accessories ....................................................................................................................Section C
Factory Installed Equipment.................................................................................................C-1
Drive Roll Kits used..............................................................................................................C-1
Common Packages with Accessories Used...........................................................C-2 thru C-4
Installation of Water Cooling Kit...........................................................................................C-5
Water Cooled Guns..............................................................................................................C-6
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Maintenance....................................................................................................................Section D
Safety Precautions...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Calibration Specification.......................................................................................................D-1
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Troubleshooting .............................................................................................................Section E
How to Use Troubleshooting Guide .....................................................................................E-1
Error Fault Codes.................................................................................................................E-2
Troubleshooting Guide ...........................................................................................E-3 thru E-4
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Wiring Diagrams & Dimension Prints ...........................................................................Section F
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Parts Pages ................................................................................................................P-534 Series
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