PowrTwin Plus 1
GB
Contents
Contents
Page
1. Safety regulations for Airless spraying ...................................... 2
1.1 Explanation of symbols used .............................................................. 2
1.2 Electrical safety ......................................................................................... 3
1.3 Gasoline engine safety .......................................................................... 4
1.4 Fueling (gas engine) ............................................................................... 4
2. General view of application ............................................................. 5
2.1 Application ................................................................................................ 5
2.2 Coating materials .................................................................................... 5
3. Description of unit................................................................................ 5
3.1 Airless process .......................................................................................... 5
3.2 Functioning of the unit ......................................................................... 5
3.3 System diagram - gasoline PT units .................................................. 6
3.4 System diagram - electric PT units .................................................... 7
3.5 Technical data for PT units ................................................................... 8
3.6 Airless Spray Tip Recommendation Chart ...................................... 9
4. Operation ................................................................................................10
4.1 Setup ..........................................................................................................10
4.2 Preparing a new sprayer ..................................................................... 11
4.3 Preparing to paint ................................................................................. 12
4.4 Painting .....................................................................................................13
4.5 Pressure relief procedure ...................................................................13
5. Cleanup ....................................................................................................14
5.1 Special cleanup instructions for use with
ammable solvents ..............................................................................14
5.2 Cleaning the sprayer ............................................................................ 14
5.3 Cleaning a clogged tip ........................................................................14
6. Maintenance..........................................................................................15
6.1 Daily maintenance ................................................................................ 15
6.2 Maintaining the lter assembly........................................................15
6.3 Maintaining the hydraulic system ...................................................17
6.4 Maintaining the uid section ............................................................ 17
6.5 Basic engine maintenance ................................................................. 17
6.6 Replacing the motor brushes (120V electric convertokit) ......18
6.7 Replacing the belt ................................................................................. 19
6.8 Servicing the hydraulic motor .......................................................... 20
6.9 Servicing the uid section ..................................................................22
6.10 SAE O-ring tting installation ...........................................................24
Page
7. Troubleshooting .................................................................................25
7.1 Airless gun ...............................................................................................25
7.2 Fluid section ............................................................................................ 25
7.3 Hydraulic motors ................................................................................... 26
7.4 Spray patterns ........................................................................................27
Accessories and spare parts ........................................................................84
Spare parts list for the main assembly .................................................. 84/85
Spare parts list for the cart assembly .................................................... 86/87
Spare parts list for the hydraulic system .............................................. 88/89
Spare parts list for the hydraulic motor ............................................... 90/91
Spare parts list for the uid section • PT4900 ..................................... 92/93
Spare parts list for the uid section •
PT6900 / PT8900 / PT12000 ...................................................................... 94/95
Spare parts list for gas convertokit ........................................................ 96/97
Spare parts list for electric convertokit (230V) ................................... 98/99
Spare parts list for the high-pressure lter ..............................................100
Spare parts list for belt guard assembly ....................................................101
Spare parts list for bleed hose assembly with valve .............................102
Spare parts list for bleed valve .....................................................................103
Spare parts list fo siphon hose assembly ..................................................104
Connection diagram (230V) .......................................................................105
Accessories for PT units ...............................................................................106
Gun manifold assemblies (optional) ..........................................................108
Warranty .............................................................................................................109
