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PowrCoat 1
GB
Contents
Contents
Page
1. Safety regulations for Airless spraying ...................................... 2
1.1 Explanation of symbols used .............................................................. 2
1.2 Compressor safety .................................................................................. 3
1.3 Setting up on uneven surfaces ........................................................... 4
1.4 Freezing Parts ........................................................................................... 4
2. General view of application ............................................................. 5
2.1 Application ................................................................................................ 5
2.2 Coating materials .................................................................................... 5
3. Description of unit................................................................................ 5
3.1 Airless process .......................................................................................... 5
3.2 Functioning of the unit ......................................................................... 5
3.3 System diagram ....................................................................................... 6
3.4 Technical data for PowrCoat units .................................................... 7
4. Operation .................................................................................................. 8
4.1 Setup ............................................................................................................ 8
4.2 Automatic lubricator .............................................................................. 9
4.3 Preparing a new sprayer ..................................................................... 10
4.4 Preparing to spray .................................................................................10
4.5 Spraying ....................................................................................................11
4.6 Pressure relief procedure ...................................................................12
4.7 Cleaning a clogged tip ........................................................................12
5. Cleanup ....................................................................................................12
5.1 Special cleanup instructions for use with
ammable solvents ..............................................................................12
5.2 Cleaning the sprayer ............................................................................ 12
5.3 Cleaning the air lter ............................................................................13
6. Maintenance..........................................................................................13
6.1 Daily maintenance ................................................................................ 13
6.2 Maintaining the lter assembly........................................................14
6.3 Maintaining the air motor .................................................................. 14
6.4 Maintaining the uid pump ..............................................................14
Page
7. Troubleshooting .................................................................................15
7.1 Airless gun ...............................................................................................15
7.2 Air motor ..................................................................................................15
7.3 Spray patterns ........................................................................................16
7.4 Fluid pump ..............................................................................................17
8. Servicing ..................................................................................................18
8.1 Servicing the air motor ........................................................................18
8.2 Servicingthepumpassembly185-551•730/940 ................... 20
8.3 Servicingthepumpassembly155-559•745/960 ................... 22
8.4 Servicingthepumpassembly0533908•975 ............................. 24
Accessories and spare parts ........................................................................78
Spare parts list for the main assembly .................................................. 78/79
Spare parts list for the wall mount assembly ..................................... 80/81
Sparepartslistfortheairmotor•730/745 ....................................... 82/83
Sparepartslistfortheairmotor•940/960/975 ............................ 84/85
Spare parts list for the uid pump assembly
185-551•730/940 ...................................................................................... 86/87
Spare parts list for the uid pump assembly
155-559•745/960 ...................................................................................... 88/89
Sparepartslistfortheuidpumpassembly0533908•975 ........ 90/91
Spare parts list for automatic lubricator assembly........................... 92/93
Spare parts list for the high-pressure lter ................................................94
Spare parts list for bleed valve .......................................................................95
Accessories for PowrCoat units ..................................................................96
Nozzle Chart | Titan Tip HP .............................................................................97
Gun manifold assemblies (optional) ..........................................................100
Warranty .............................................................................................................101